Efficient and stable, intelligent and easy-to-use - PE wire protection pipe dedicated extrusion production line
Product Overview
This PE wire protection pipe production line is specially designed for the power and communication industries. It integrates high-precision extrusion, rapid cooling, high-speed shaping, and intelligent cutting, and adopts advanced automation technology to ensure a perfect balance between production efficiency and quality of the pipe materials. The equipment is centered on the SJ50 single screw extruder, equipped with a 304 stainless steel vacuum water tank and a high-speed shaping machine. It supports continuous and stable production, is easy to operate and learn, and is suitable for the needs of medium and small-sized pipe processing enterprises.
Core Advantage
High-performance extrusion system
SJ50 single screw extruder: Adopting an optimized screw design, it ensures uniform plasticization, low energy consumption, adaptability to the characteristics of PE raw materials, stable extrusion output, and guarantees consistent wall thickness and smooth surface finish of the pipe.
High-speed mold release: Customized mold structure, combined with precise temperature control system, enables high-speed extrusion, enhancing production capacity while reducing scrap rate.
Efficient cooling and shaping
6-meter 304 stainless steel vacuum water tank: Made of all stainless steel, it is corrosion-resistant. The double-layer sealing design ensures stable vacuum degree. Combined with the spray cooling system, it can quickly shape the pipe materials and avoid deformation or residual internal stress.
Fully automatic cutting and winding
Spiral cutting machine: Driven by servo motor, with cutting accuracy of ±0.5mm, the cut edges are smooth without burrs. It supports setting of multiple specifications for pipe lengths, enabling unmanned automated production.
Automation control system: Integrates PLC + touch screen operation interface, enables one-click adjustment of parameters, and automatically alerts for faults, reducing the demand for manual intervention.
Application scenarios and materials
Pipe type: Suitable for PE wire sheathing pipes and conduit pipes with diameters ranging from Φ20 to Φ63 mm.
Raw material compatibility: HDPE, MDPE and other polyethylene granules can be used. Color mother or UV-resistant additives can be added.
User Value
Efficient and labor-saving: The entire line is designed for automation, and it can be operated by 1-2 people. Training takes only half a day and they can start working immediately.
Energy-saving and durable: The extruder adopts variable frequency energy-saving technology, and the vacuum water tank has a service life of over 10 years.
Flexible expansion: Optional modules such as metering inkjet printing and automatic stacking can be equipped to meet diverse demands.
Conclusion
This production line is characterized by its high cost-effectiveness and stable output, which are its core competitiveness. It helps customers quickly seize the market of pipe materials. Welcome to contact us to obtain the test video and technical solution!