| Warranty: | 1 Year |
|---|---|
| Product Type: | PPR Pipe |
| Screw No.: | Single-screw |
| Automation: | Automatic |
| Computerized: | Computerized |
| Certification: | ISO9001:2008, QS, SGS |
| Customization: |
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| Model/data | Pipe diameter | Extruder model | Speed | Max capacity |
| CS63 | 16-63mm | LSZ51/105 | 1-10m/min | 150kg/h |
| CS160 | 75-200mm | LSZ65/132 | 1.5-5m/min | 300kg/h |
| CS400 | 200-400mm | LSZ80/156 | 0.5-1.5m/min | 450kg/h |
| CS630 | 400-630mm | LSZ92/188 | 0.1-0.8m/min | 650kg/h |
| Screw,barrel design and manufacturing Screw and barrel material:38CrMoAlA,nitriding treated Exclusive screw for PE material make sure good plasticizing effect adopt original famous electric components with high steady running quality . Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box Self protective system: Over current protective of motor Over pressure protective of screw |
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General description |
Main electric elements | |
| Output | Around 300kg/h | |
| Connect type of extruder and mould | ||
Strict real time quality control |
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| Screw | Diameter(mm) | 65mm |
| L/D | 33/1 | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Heating | Casting aluminum heater with stainless steel outer cover | |
| Heating segments | 5 zone | |
| Heating power | 30kw | |
Barrel |
Barrel type | With feeding groove; Water cooling inlet orifice |
| Cooling | Cooling by blower, temperature control accuracy: ±1ºC |
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| Cooling segment | 5 segments | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Drive and Transmission system |
Main motor power(KW) | 45kw motor brand |
| Speed adjusting mode of main motor | Variable frequency conversion | |
| Rotating speed of main motor (r/min) | 1500r/min | |
| Gear box | Hard gear tooth face Low noise design Material of gear: 20CrMnTi |
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| Item | Description | Unit | Remark |
| New type calibrator make sure good cooling effect and high speed extrusion |
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| 1 | Diameter range(OD) | mm | 20-110mm |
| 2 | Wall thickness | / | as per customer's request |
| 3 | Mould material | / | 40Cr |
| 4 | Material of the calibration Bushing | / | Stannum Bronze copper |
| NO | Description | Unit | Remark |
| automatic water level control electric cabinet with water-proof protection forceful concentrated spraying water cooling with good cooling effect vacuum pump and water pump adopts intelligent pump with self protection function Perfect pipeline design can keep nozzle unblocked |
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| Function: calibrate the outer diameters and cooling pipe primarily | |||
| 1 | Length of the tank | mm | 6000 |
| 2 | Material of water tank | stainless steel, SUS304 | |
| 3 | Sizing bushing material | Stannum-bronze | |
| 4 | Cooling Mode | Spray-pouring cooling | |
| 5 | Pouring areas | 4 | |
| 6 | Water Pump Power | KW | 1.5kw×2sets |
| 7 | Vacuum Pump Power | KW | 4kw×1set |
| 8 | Vacuum Degree | Mpa | -0.03-0.05 |
| 9 | Motion Range of Forward and backward |
mm | ±600, motor drive |
| 10 | Up-down Adjusting Range | mm | ±50, by manual |
General introduction:
| NO | Description | Unit | Remark | |
| 1 | Water tank length | mm | 6000 | |
| 2 | Material of water tank | / | Stainless steel, SUS304 | |
| 3 | Cooling mode | / | Spray-pouring cooling | |
| 4 | Water pump power | Kw | 1.5kw×1set | |
| 5 | Height adjusting | / | ±50mm by manual | |
| NO | Description | Unit | Remark |
Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder |
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| Function: haul off PE pipe stably and synchronal with extruder speed | |||
| 1 | Available pedrail length | mm | 1400 |
| 2 | Clamping Mode | Pneumatically | |
| 3 | Speed Adjusting Mode | Frequency Conversion | |
| 4 | Hauling Motor Power | KW | 1.5kw*2set |
| 5 | Hauling Speed | m/min | 0.5~8 |
| NO | Description | Unit | Remark |
| PLC control,automatic dust free cutting, with meter counting function Saw blade adopts carbide blade |
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| Function: cut HDPE pipe in fixed length | |||
| 1 | Cutter type | Automatic meter counting cutter | |
| 2 | Suitable cutting pipe diameter | 20-110mm | |
| 3 | Cutting speed | Synchronization, automatic cut in fixed length | |
| 4 | Motor power | KW | 2.2 |
| 5 | Material of Cutting Saw | Alloy steel | |
| 6 | Clamping Mode | Pneumatically Drive | |
| 7 | Cutting Control | PLC control | |
| 8 | Maximum cutting thickness | mm | 18 |
| 9 | Suitable cutting speed | m/min | 12 |
| Item | Description | Unit | Remarks |
| 1 | Length | mm | 6000 |
| 2 | Discharge | / | Pneumatic |
| Note : if you need PE pipe winder ,then please advise us | |||
Equipment list of PVC pipe extrusion line
| Compulsory devices | ||||
| 1 | Material charge | 1 set | ||
| 2 | Conical twin screw extruder SJ-65/132, 80/156, 92/188 | 1 set | ||
| 3 | Pipe die head | 16-800mm, 1 set or several sets | ||
| 4 | Vacuum calibrating tank | 1 set or several sets | ||
| 5 | Water spraying cooling tank | 1 set or several sets | ||
| 6 | 2-3-4-6-8-10-12 caterpillars hauling off machine | 1 set | ||
| 7 | Saw cutting machine or planetary cutting machine | 1 set | ||
| 8 | Pipe stacker-6000mm length | 1 set | ||
| 9 | Electrical cabine | 1 set | ||
| 10 | Spare parts | 1 set | ||
| Optional Devices | ||||
| 1 | High speed hot and cold mixer | 1 set | ||
| 2 | Plastic crusher | 1 set | ||
| 3 | Plastic pulverizer | 1 set | ||
| 4 | Industrial water chiller | 1 set | ||
| 5 | Air compressor | 1 set | ||
| 6 | Thermocontroller for die head | 1 set | ||
| 7 | Ink jet printer | 1 set | ||
| Payment, delivery and after sales services | ||||
| 1 | Payment terms | 30% for prepayment by T/T, 70% for balanced payment by T/T, or L/C can be acceptable | ||
| 2 | Delivery time | 60 days after receipt of prepayment | ||
| 3 | Packing method | Wooden cases/pallets with stretching films | ||
| 4 | Guaranteed time | 18 months for mechanical parts, 12 months for electrical parts | ||
| 5 | After sale service | Send 1-2 engineers to customers' factory to help them install, test the machine, and train their workers. This is chargeable | ||
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