MPP plastic pipe extrusion machine
PE WATER GAS PIPE EXTRUSION
PE water supply and gas supply pipe extrusion line
Main products: various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated
pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe
extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; various plastic profile extrusion lines;
various plastic plate & sheet extrusion lines; chemical fiber spinning; microcomputer controlled automatic blow
molding machines; plastic auxiliary recycling lines; various single & twin screw and barrel extruders;
Water Plastic HDPE630mm Pipe Production Line for HDPE Pipe Extruding Plastic Extruder PE Pipes Machine
tems |
hdpe pipe |
Material |
High Density Polyethylene |
Size |
20 ~ 1600 mm |
Color |
black, blue or black with blue strip |
Connection |
Welding |
Pressure |
PN6,PN8,PN10,PN12.5,PN16,PN20,PN25 |
Thickness |
2.3mm - 117.6mm |
Plastic Single Screw Extruder Double Three Triple ABA Layer PPR PE HDPE LLDPE LDPE Irrigation Water Supply Energy Gas Hose Pipe Tube Extrusion Production Line
PE Pipe Extrusion Machine Line/HDPE Pipe Production Line/Plastic HDPE/LDPE/PPR Electricity Conduit Tube/ Water Sewage& Gas Pressure Supply Pipe Line
PE Pipe Extrusion Machine is mainly used for producing agricultural irrigation pipes, drainage pipes, gas pipes, water supplying pipes , cable conduit pipes etc.
The pipe has some excellent features such as heating resistant, aging resistant, high mechanical strength, environmental stress cracks resistant, good creep resistant, etc. our extrusion line is designed with high efficiency extruder and equipped with reducer which is high speed and low noise, Gravimetric dosing unit and ultrasonic thickness indicator can be assembled according to customer's demand to ascend the precise of the pipes .
Turn key solution can be provided, like laser printer crusher, shredder, water chiller, air compressor etc. to achieve high-grade and automatic tube production.
Process Flow: Raw material+ Master Batches → Mixing → Vacuum Feeder →Plastic Hopper Drier→ Single screw extruder →Co-extruder for color string & Multi Layers → Mould → Vacuum Calibration Tank → Spray Cooling Water Tank → Haul-off → No Dust Cutter → Double/Single disc Winding/ Stacker → Final Product Inspecting &Packing
HDPE Pipe Features:
1. Long working life. Minimum 50 years life under normal conditions.
2. Hygiene. PE pipe are nontoxic, without the composition of heavy metal additives. No scale, not breeding germ, no second pollution to the potable water.
3. High resistance to attack from various types of chemicals.
4. Smooth internal surface. Extremely low friction coefficient. Improved capability for media to pass through. Excellent abrasive resistance.
5. Good flexibility, high resistance to impact. Resistance to earthquake and twisting,brittle temperature could be -70°C.
6. Light weight, easy to transport, convenient installation.
7. Unique electric fusion welding and butt welding make the joints stronger than the material, to guarantee a safe and reliable joint.
8. Simple welding technique, convenient installation. Total cost is low for the installation.
9. Polyethylene water pipes are produced in black, black with blue stripes and blue etc
HDPE Pipe Connection:
Socket welding, butt fusion welding, electric fusion welding, flange connection.
In recent years, the market of plastic pipe is developing steadily in China. PE,PPR and UPVC pipe play an important role. Wherein the development of PE pipe is most remarkable. PE pipe has a wide range of application. the water supply and gas pipe is one of the largest application market.
We are Using the overall flowing path core support structure and removable locating devices
The channel design has avoided the dead area and retention.
The optimized design of the flowing channel gives it a stronger impact resistance.
Easy to assemble and disassemble.
PE series plastic pipe production line is mainly used for producing pipe of water supply and drainage in the field of agriculture and construction cable etc.
This machine consists of vacuum calibration tank, haul off unit, cutting unit, stacker etc.
The single screw extruder and haul off unit apply famous A/C frequency conversion speed regulation device, both vacum pump and driving motor apply famous brand.
The haul-off unit includes two-claw type, three-claw type, four-claw type, six-claw type, eight-claw type, ten-claw type, twelve-claw type etc. Dust fre cutting machine, saw blade cutting machine or planetary cutting machine can be applied, the property of machine group is reliable.
The production efficiency is high with special device, it can produce inner wall spiral pipe, inner wall hollow pipe, and core layer foam pipe. It can also produce PP/PE/ABS/PPR/PEX/Silicon core pipe etc. The planetary cutting machine is controlled automatically with computer, it has such advantages of simple operation, reliable performance etc. It has reached international advanced level.
Diameter |
Type |
Max.Capacity(kg/h) |
Max.Haul Off Speed(m/min) |
Power |
20-63 |
SJ65/33 |
220 |
12 |
55 |
20-110 |
SJ65/33 |
220 |
12 |
55 |
50-160 |
SJ75/33 |
400 |
10 |
110 |
90-250 |
SJ90/33 |
400 |
6 |
110 |
160-450 |
SJ120/33 |
500 |
4 |
160 |
400-630 |
SJ120/33 |
850 |
2 |
280 |
500-800 |
SJ120/33 |
850 |
2 |
280 |
315-630 |
SJ120/33 |
850 |
2 |
355 |
500-800 |
SJ150/33 |
1100 |
1 |
400 |
The main application of HDPE pipes is potable water transportation, irrigation, water conservancy project, land-scraping, drinking water in countryside, fire protection nets, factories and mines, chemical anti-corrosion, sewage, reclaimed water, slurry, ect.
PE Material Drip Irrigation Pipe LDPE Irrigation TubePE Material Drip Irrigation Pipe LDPE Irrigation Tube
FOR HDPE pipe machines, we will use single screw extruder to produce. The process is mixing PE material with color, and feed into extruder for production. There are color line extruder to mark 1 or 2 or 4 color lines according to your requirement. For different diameters, we will use different model machines.
Product Description
Single Screw Extruder Pipe Machinery PE HDPE PPR Pipe Extrusion Production Line
PE gas pipe/water supply pipe extrusion machinery
High Efficiency HDPE pipe extrusion line/production line/machinery
PE/PP/PP-R pipe extrusion machinery/extruder
Polypropylene PPR/PE Pipe Making Machine
The Polypropylene PPR/PE Pipe Making Machine /Plastic Water Supply Pipe Machine/Drainage Pipe Machine can be used for HDPE large diameter gas and PPR/PE water pipes, with excellent stiffness and flexibility, heat resistance, aging resistance, high mechanical strength, environmental stress cracking resistance, creep resistance, hot link, etc. Therefore, the Drainage Pipe Machineis the preferred gas and water pipe for the pipeline system between the city and the suburbs, and the large-diameter HDPE pipe line began to play a very important role in the urban water supply and gas supply system.
PE Plastic Pipe Extrusion Line is mainly used in the production of agricultural drainage, water supply and cable conduit purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Plastic Pipe Application:
1. Water Supply Pipe&Drainage pipe&Sewage Pipe
2. Production Flow:
Material →Heating Cooling Mixer →Material Feeding →Conical Twin Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → (Spray Cooling Tank) →Printer → Haul-off Unit →cutter →stacker
Equipment Features:
♦ Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
♦ Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
♦ Vertical integrated structured gear box with adopts NSK bearings guarantee stable operation and long uselife;
♦ Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more
efficient cooling;
♦ Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
♦ U type, R type and Air blow type socket can be provided according to applications;
♦ Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
HDPE Pipe Application:
1.Urban area water-supply work system. Large diameter PE pipe is healthy and non-toxic and more suitable for urban water supply main conduit and buried tube.
2.Replace cement tube, iron pipe and steel tube. Applicable for renovation project and does not need large area excavation, PE pipe can be widely used in old town of pipe network reconstruction.
3.Industrial materials transmission pipe. Chemical industry, chemical fiber, food, forestry, pharmacy, light industry and paper-making, metallurgical and other industrial raw material conveying pipe.
4.Landscaping water supply network. As landscaping project needs lots of water supply pipes, PE pipe is the best choice for its toughness and low costs.
5.Sewage discharge pipes. PE pipe have unique corrosion resistance, can be used in industrial waste water, sewage discharged pipe, low costs and maintenance costs .
6.Ore, mud transfers. PE pipe has high resistance to stress and wear resistance, can be widely applied in conveying ore, coal ash and river bait-casting mud.
7. Agricultural irrigation pipe. PE pipe has the merits of great flow and good impact resistance, it is the ideal tool for agricultural irrigation.
1. Extruded with the highest quality polyethulene resin,containing less than 2% carbon black,strict quality control with excellent anti-aging and anti-freeze cracking,long service life.
2. Smooth inner wall,small loss.
3. Good flexibility,easy coiling,suitable for terrain changes,easy installation.
Product Usage
The products are mainly used for waterhead ajustment of agricultural irrigation systems, installation pipe for drippers and micro sprinkler, irrigation and drainage systems, water conservancy and hydropower, chemicals, and factory cooling and so on.
16,20,25: usually used as final pipe for installing drippers, drip arrows and micro sprinkler.
32,40 and more: Usually used as branch pipes and trunks.
5-8: Usually used as a dripper and micro sprinkler, etc.
Features & Advantages: The Large Diameter HDPE/MDPE Pipe Extrusion Line research & developed by Cuishi Machinery Co., features of unique structure, easily control, highly automation and stable performance. Pipes produced by this machine has the moderate rigidity, strength, as well as good flexibility, anti-rot, anti-stress split, and favorable hot melting, make this large diameter pipe considered as the prefer product for water and gas transportation system in cities.
Its products are widely used in fields of colliery slurry transportation, borehole high-pressure water supply, crude oil and natural gas transportation, water supply and drainage of daily life, power and chemical plants, and urban construction, etc.
Features of PE pipe making machine
PE pipe production line adopts high efficiency extruder , screw with barrier and mixing die structure, new type open barrel, which can insure good plasticized effects.
1. Extruder: High efficiency single-screw, it has high rotation speed, high output and plasticization capability.
2. Extrusion mould: Extrusion regularly, easy operation and adjustment.
3. Vacuum Calibration Tank & Spraying Cooling Tank: Tank body is made of stainless steel.
4. Haul-off Machine: According to different diameters, there are 2-pedrail, 3-pedrail, 4-pedrail, 6-pedrail, 8-pedrail, to satisfy the different requirement of production.
5. Cutting Machine: Disk-saw Cutting, Planetary Cutting, Non-scrap Cutting for different requirement.
6. Stacking Rack: Automatic overturning or roller stacking, or Double-station Winding machine for small pipe.
7. Electric control system: Electrical components are all famous brand, stable running and easy operation
Vacuum Calibration and cooling tank
NO |
Description |
Unit |
Remark |
automatic water level control electric cabinet with water-proof protection forceful concentrated spraying water cooling with good cooling effect vacuum pump and water pump adopts intelligent pump with self protection function Perfect pipeline design can keep nozzle unblocked |
Function: calibrate the outer diameters and cooling pipe primarily |
1 |
Length of the tank |
mm |
6000 |
2 |
Material of water tank |
|
stainless steel, SUS304 |
3 |
Sizing bushing material |
|
Stannum-bronze |
4 |
Cooling Mode |
|
Spray-pouring cooling |
5 |
Pouring areas |
|
4 |
6 |
Water Pump Power |
KW |
1.5kw×2sets |
7 |
Vacuum Pump Power |
KW |
4kw×1set |
8 |
Vacuum Degree |
Mpa |
-0.03-0.05 |
9 |
Motion Range of Forward and backward |
mm |
±600, motor drive |
10 |
Up-down Adjusting Range |
mm |
±50, by manual |
7. 1 set of water cooling tank
NO |
Description |
Unit |
Remark |
|
1 |
Water tank length |
mm |
6000 |
2 |
Material of water tank |
/ |
Stainless steel, SUS304 |
3 |
Cooling mode |
/ |
Spray-pouring cooling |
4 |
Water pump power |
Kw |
1.5kw×1set |
5 |
Height adjusting |
/ |
±50mm by manual |
The main technique parameter
Model |
SJ65/30 |
SJ75/33 |
SJ90/30 |
SJ90/33 |
SJ120/30 |
Pipe diameter |
16-63mm |
75-110mm |
110-250mm |
160-450mm |
450-800mm |
Marking line |
SJ30 |
SJ30 |
SJ30 |
SJ45 |
SJ45 |
Output capacity |
100kg/h |
200kg/h |
200-250kg/h |
250-400kg/h |
500-700kg/h |
SJ65/33 single screw extruder
Screw,barrel design and manufacturing absorb European advanced technology(from big famous screw barrel company) Screw and barrel material:38CrMoAlA,nitriding treated exclusive screw for PE material make sure good plasticizing effect adopt original famous electric components with high steady running quality .
gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box Self protective system: Over current protective of motor Over pressure protective of screw |
|
Screw |
Diameter(mm) |
65mm |
L/D |
33/1 |
Material |
38CrMoAlA, Nitrogen treated |
Heating |
Casting aluminum heater with stainless steel outer cover |
Heating segments |
5 zone |
Heating power |
30kw |
Barrel |
Barrel type |
With feeding groove; Water cooling inlet orifice |
Cooling |
Cooling by blower, temperature control accuracy: ±1ºC |
Cooling segment |
5 segments |
Material |
38CrMoAlA, Nitrogen treated |
Drive and Transmission system |
Main motor power(KW) |
45kw motor brand : xima motor or Siemens |
Speed adjusting mode of main motor |
Variable frequency conversion |
Rotating speed of main motor (r/min) |
1500r/min |
Gear box |
Hard gear tooth face Low noise design Shaft: NSK of Japan Material of gear: 20CrMnTi |
1 set of mould for HDPE pipes with diameters
Item |
Description |
Unit |
Remark |
New type calibrator make sure good cooling effect and high speed extrusion
|
1 |
Diameter range(OD) |
mm |
20-63mm |
2 |
Wall thickness |
/ |
as per customer's request |
3 |
Mould material |
/ |
40Cr |
4 |
Material of the calibration Bushing |
/ |
Stannum Bronze copper |
1 set of Hauling off Machine
NO |
Description |
Unit |
Remark |
Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder |
Function: haul off PE pipe stably and synchronal with extruder speed |
1 |
Available pedrail length |
mm |
1400 |
2 |
Clamping Mode |
|
Pneumatically |
3 |
Speed Adjusting Mode |
|
Frequency Conversion |
4 |
Hauling Motor Power |
KW |
1.5kw*2set |
5 |
Hauling Speed |
m/min |
0.5~8 |
PP-R PE Pipe Production LineThe ppr pipe extrusion line is used to produce PPR pipe. Fiber glass PPR pipes with diameters from 20 to 160mm which are popularly used as hot and cold supply in civil water supply.
High efficiency PPR, PPRC, PP pipes are widely used in the uptown apartment and village cables protection, hot or cold water supplying, house heating system including flooring heating, wall heating and radiant, central air conditioning and industrial liquids transportation.
Application
1. PP-R Hot & Cold water supply pipe
2. Building heating system pipe, including flooring heating, wall heating and radiating system pipe
3. Central air conditioning system pipe
4. Industrial liquids transportation pipe.
5. Municipal water supply, water drain, gas supply pipe
6. Urban and rural drinking water pipelines
7. Agricultural irrigation pipe
8. Post and Telecommunications line pipe
9. Electrical Power cable wire protection pipe
10. Industrial liquids transportation pipe
11. Food and chemical industry pipe
PPR PP pipe production line of cuishi Machinery can achieve full automatic control from material feeding till pipe collection, with high speed and excellent performance. It can be used to make PPR pipes, PERT pipes, PP pipes, which are mainly used in indoor floor heating system and indoor hot water supply system. The whole production line is controlled by PLC integrated control system, easy operation with automatic fault alarm system. The pipes ranges from 16mm to 250mm with thickness up to 30mm.
Technical Specification
33D Series Classical Production Line: |
Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
PPR63 |
Φ20-63 |
SJ65/33 |
150 |
10 |
PPR110 |
Φ20-110 |
SJ65/33 |
180 |
12 |
PPR160 |
Φ50-160 |
SJ75/33 |
300 |
8 |
PPR250 |
Φ63-250 |
SJ75/33 |
330 |
6 |
|
38D Series High Efficient Production Line: |
Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
HPPR63 Single |
Φ20-63 |
HSJ60/38 |
280 |
20 |
HPPR63 Dual |
Φ20-63 |
HSJ60/38 |
360 |
18*2 |
HPPR110 Single |
Φ20-110 |
HSJ60/38 |
280 |
20 |
HPPR110 Dual |
Φ20-110 |
HSJ75/38 |
450 |
18*2 |
HPEG160 |
Φ50-160 |
HSJ60/38 |
360 |
12 |
HPEG250 |
Φ75-250 |
HSJ75/38 |
450 |
10 |
Tech Features & Advantages
- High performance extruder with special screw structure, good plasticization and low energy consumption;
- Extrusion head with spiral structure, make sure the melt inside distributed evenly to achieve best plasticization;
- Calibrator design with water ring which is easy to clean, and to achieve best cooling and fastest forming;
- Advanced pipe line layout design and adjustable spray angle for better cooling effect;
- Various kinds of haul-off unit meets requirements for different pipe size and different speed requirement;
- No-dust cutter serves with Servo drive, which ensure accurate cutting of pipes.
qingdao cuishi plastic Machinery co.,ltd is a high-tech and innovative company dedicated to the research and development and manufacturing of plastic extrusion molding equipment since 1999
Deeply trusted and praised by customers.our cuishi company has many subsidiaries such as plastic pipes equipment, sheet/board/film intelligent equipment, intelligent automation equipment, and granulation equipment. We are familiar with kinds of plastic raw materials to help you choose the most suitable machine on best quality by economically.
The main products of the company are:
1. PVC/PP/PE wood plastic production lines
2. PVC/PP/ PS /WPC wide sheet board production lines
3. PVC/UPVC /WPC door and window profiles, ceiling panels, wall panels, window sill panels, wall hanging panels and other profiles extrusion production lines
4. PC/PA/ABS /TPV /TPE and other profiles production lines
5. PVC/PPR/PE/PERT/PC pipe production lines
6. HDPE/PE/PVC/PPR/PERT solid wall pipe production lines, as well as HDPE/PE gas pipe production lines
7. Vertical and horizontal HDPE/PP/PVC corrugated pipe production lines & reinforced winding pipe production lines
8. Multi-layer and single-layer PE/PP/PS/HIPS/GPPS/PC/ABS/PLA/PET/PMMA/APET/PETG sheet production line
9. EVA/POE/PVB/SGP film production line; TPU/TVB film and lithium battery separator production line
10. All kinds of PE/PP/PLA/PET pelletizing units
11. PVC/PE/PP automated centralized feeding system
12. PP meltblown fabric and various Spunbond non-woven fabric production lines
13. SPC LVT PVC Floor Production Line
14. PVC foamed board extrusion production lines
15.PP hollow sheet line
16. Recycling auxiliary equipment related to extrusion line, such as extrusion mold, plastic shredder, plastic crusher, plastic pulverizer, cooling tower, automatic screw loader, hopper dryer, plastic mixer and etc.
Good technology and excellent quality have been highly recognized by authoritative departments and markets. Products are exported to more than 20 countries and regions such as Europe, America, the Middle East, Southeast Asia, South America, Russia, Turkey, Brazil, Romania, etc. The company has a high-quality talent R&D team and more than 24 years of experience in the industry. A team of mechanical and electrical commissioning engineers, as well as an advanced machining base and a standardized assembly workshop. More than 200 sets of high-end plastic extrusion lines are produced every year.
Qingdao cuishi plastic machinery co.,ltd has advanced design concepts in the extrusion field, strives for perfection in product quality, and continues to improve in technology. It can provide customized solutions for each customer to meet the different needs of customers. Project planning, product positioning, plant planning, equipment installation and commissioning, customer staff training, equipment after-sales maintenance and other all-round services. Our advantage is to provide customers with desired, satisfactory, and high-quality products to help customers create the greatest Profits and business opportunities, customer success is our ultimate goal.
re-sale service:
To help customers do market research, make project planning, and production line matched requirements analysis.
After-sale service:
To provide installation and test for the machine.
To provide formulas and technology of relevant products.
To provide information on chemical material manufactories.
To provide technical training for clients' employees.
To direct technology aspect of relevant use according to customers' requirements
- Q: Why can we make plans in one day?
A: We have more than 24 years of experience in designing and producing plastic extruders, which can help you realize your ideas quickly.
2. Q: Are you an industrial factory or a foreign trade company?
A: We are an industrial manufacturer of plastic extrusion machinery and auxiliary equipment located in jiaozhou, qingdao ,China.
3. Q: Where is your loading port?
A: Loading port: qingdao port by sea or train.
4. Q: Payment term:
A: T/T, L/C, Western Union or cash, etc.
5. Q: Do you have other services for your products?
A: We have rich experience in manufacturing plastic machinery, so we can manufacture various machines according to customers' requirements.
6. Q: How do you quote for customers?
A: The price depends on the quality and performance, but customer satisfaction is the first priority.
7. Q: How many engineers are there?
A: We have more than 5 professional engineers working and they all have passports.
8. Q: What if the machine is started before delivery? Is it free or do we need to pay?
A: Of course, we have to start the machine for you to check until you are satisfied with our machine and it is free