PVC Plastic pipe making machine
Product Description
The PVC pipe production line is mainly used for the production of PVC pipes of various pipe diameters and wall thicknesses for agricultural water supply and drainage, building water supply and drainage, cable auxiliaries, etc. The line consists of conical twin-screw extruder, vacuum sizing box, haul-off machine, cutting machine, stacking frame etc. The main parts are all optionally available with imported AC frequency conversion or domestic frequency conversion motors. The traction is available in traction modes. Cutting can be done by lifting knife or planetary cutting, and can be equipped with length counting and thickness increasing devices. The line has a reliable performance and high production efficiency. The line can be configured according to customer requirements.
Machine name: PVC water supply pipe extruder machine
Application:
Applied for manufacture of caliber PVC, UPVC supply and drain pipes.
Performance &Advantages:
plastic pipe production line is mainly used in manufacture of the plastic PVC pipes with tube diameters and wall thickness, which are used for water supply and drainage in the field of agriculture and construction. This line is composed of conical twin-screw extruder, vacuum calibration table, haul-off, cutter, stacker etc. The extruder and the haul-off adopt the quality AC frequency conversion control device. The vacuum pump and motor adopt the famous brand. It may choose the saw blade cutting type or the planet cutting production efficiency. Our company may equipped the special device for the manufacture of the inner wall spiral coil and core layer blister according to the client's requirement.
| 1. PVC raw material Auto Loader |
1 set |
| 2. High speed Mixer unit |
1 set |
| 3. Raw material Mixture Auto Loader |
1 set |
| 4. Main extruder |
1 set |
| 5. Mould/Die head |
1 set |
| 6. Vacuum calibration tank |
1 set |
| 7. Haul off machine |
1 set |
| 8. Cutting machine |
1 set |
| 9. Stacker |
1 set |
| 10. Words Printing machine |
1 set |
| 11. PVC pipe Crusher/Grinder |
1 set |
| 12. PVC Pulverizer/Milling machine |
1 set |
| 13. Color line co extruder |
1 set |
|
| Item |
CS63 |
CS110 |
CS160 |
CS250 |
CS400 |
CS630 |
CS800 |
| Diameter of pipe material (mm) |
Diameter
16-63 |
Diameter
16-110 |
Diameter
32-160 |
Diameter
63-250 |
Diameter
160-400 |
Diameter
315-630 |
Diameter
450-800 |
| Claw number of drawing machine |
2 |
2 |
2 |
3 |
4 |
6 |
8 |
| Pulling force(KN) |
6 |
8 |
11 |
20 |
30 |
40 |
50 |
Drawing speed
(m/s) |
15 |
12 |
8 |
9 |
4 |
2 |
2 |
| Tatal power of auxiliary machine(kw) |
14 |
14 |
14 |
21.5 |
41 |
56 |
64 |
Advantages:
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts bearings guarantee stable operation and long uselife;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
1. PVC pipe production line is mainly used in the manufacture of the plastic PVC pipe with various tube diameters and wall thickness in the aspects such as the agricultural and constructional plumbing,cable laying etc.
2. This set is composed of the conical twin-screw extruder,vacuum calibration tank,printer,haul-off,cutter,stacker, etc.
3. The extruder and extractor adopt the imported AC frenquncey control device.
4. The vacuum pump and the main motor adopt the famous brand.
5. The haul-off has many different kinds of Model
6. About the cutter, you can choose the saw blade cutting type or the planet cutting type.
7. We also can offer some auxiliary machine about the pipe extrusion line.
8. With its wide range including various technical solu-tions, production does not only include stan-dard machines, but also offers complete pipes extru-sion lines, tailor-made according to the customers' requirements, still assuring high performances and competitive prices.
9. The lines can produce pipes in pvc ma-terials, with diameters starting from a few mm up to 630 mm.
Different models for options: SJSZ51/105, SJSZ65/132, SJSZ80/156 and SJSZ92/188.
High quality electrical components
Alloy screw & barrel, which guarantee high quality and stable output.
Equipped with high qualty gearbox and distributor.
Extruder control by PLC screen touch is available as well; PLC screen touch is from Siemens (customized).
Mixing PVC powder, CACO3 and other addictives.
· Widely used in PVC pipe and profile production.
· Composed of high speed mixer (hot mixer), cooling mixer and control cabinet.
· Stainless steel SUS304 for the internal wall construction. It will guarantee the mixer could use for long time under the high friction.
· The mixing blades are passed the static and dynamic balance testing. And the main shaft adopts fine sealing to prevent material leakage.
PVC pipe line is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes. >>The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. >>And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Process Flow: Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing
Vacuum calibration Tank, SUS304 with spraying painting or pure SUS304 body is for option.
Available sizes for different pipe diameters from 16mm upto 800mm.
Equipped with famous and high-quality vacuum pump and water pump with overload protection; water temperature auto controlling.
4/6/8/10/12 cooling tubes installed inside of the Tank, with ABS sprayers.
5meters, 6meters, 9meters and other lengths for option, according to different pipe pressure requirements.
Work flow and detailed information :
| Feeder |
- To feed material into extruder; |
| Extruder |
- World famous brand electrical component
-- Bimetallic screw and barrel;
- Intelligent PLC controlling system with human-friendly interface. |
| Die head |
- High melt homogenity
- Low pressure built up even with high outputs
- Melt channel distribution system
- Equipped with seramic heaters
- Pipe head carriage for easy movement
- Easy maintenance thanks to the optimized and proven designed construction. |
| Vacuum calibration tank |
- 304 stainless steel with painted outer surface
- Special water sprays are located on the best position for cooling the pipe efficiently
- Special and easy adjusted pipe supports for each pipe diameter
- Installed vacuum and water pumps can work without any maintenance for long times
- Special cooling baths can be designed for specific extrusion production |
| Haul off |
- Upper and lower driven separately by the frequency inverter
- Fast change type pads |
| Planetary cutter |
- Automatic synchronisation with extrusion speed
- Planetary equipped with disk and milling cutter for cut and chamfering
- Touch screen control panel
- User friendly software developed by Aceextech
- All movements are motorised and controlled by control panel
- Pipe blocking vices device
- Type of the cutting unit is chose depend on pipe.
- Less maintenance needs.
- Completely closed and secured machine for maximum safety. |
| Belling machine |
- Socket forming: smooth (solvent cemented)
- Socket forming: shaped for insertion of rubber gasket (blowing system)
- Socket forming: collapsible system
- Socket forming: auto-load rubber gasket
- Touch screen control panel
- User friendly software developed
- Automatic synchronisation with extrusion speed
- Pneumatic, hydraulic and motorized movements.
- High quality belling tools. |
| Stacker |
- Stainless steel 304 as touching material
- Discharge driving by air cylinder |
Technical Parameter:
| Diameter ranges(mm) |
Extruder model |
Max. Capacity(kg/h) |
Max. lineal speed(m/min) |
Extruder motor power(kw) |
| 16-32 (4-cavities) |
65/132 |
300 |
10*4 |
37 |
| 20-63 (Dual) |
65/132 |
300 |
15*2 |
37 |
| 50-160 |
65/132 |
300 |
8 |
37 |
| 75-250 |
80/156 |
500 |
6 |
55 |
| 110-315 |
80/156 |
500 |
4 |
55 |
| 75-160 (Dual) |
92/188 |
850 |
6 |
110 |
| 315-630 |
92/188 |
850 |
1.2 |
110 |
PVC pipe die head
Suitable for PVC-U and CPVC pipe production
Diameter range from Ø16 to Ø1000 mm
High melt homogenity
Low pressure built up even with high outputs
Melt channel distribution system
Equipped with seramic heaters
Pipe head carriage for easy movement
Pipe heads are designed according to application requirements.
Easy maintenance thanks to the optimized and proven designed construction
Vacuum cooling tank
Suitable for PVC pipe production
Diameter range from Ø16 to Ø1000 mm
Length up to 12000mm
304 stainless steel with painted outer surface
Special water sprays are located on the best position for cooling the pipe efficiently
Special and easy adjusted pipe supports for each pipe diameter
Installed vacuum and water pumps can work without any maintenance for long times
Special cooling baths can be designed for specific extrusion production
Haul off
Pipe range from Ø16 to Ø1000 mm
High pulling force without lose the shape of the pipes
Equipped with 2, 3, 4, 6, 8 or 10 caterpillars according to the application
Motorized positioning of the lower caterpillars
Simple operation
Completely closed protection for maximum safety
Chain conveyors with special rubber pads on chains which do no mark on the pipe.
Synchronization with the extruder screw speed allows stable production during changing the production speed
cuishi is committed to providing full support for its local and international clients and dealers and will always provide a prompt response to customer enquiries.
1. Provide all the machines for the complete production according to customer's requirements.
2. Provide complete service for factory layout and other information to help customer to build the factory.
3. Provide the raw material to the customer if need.
4. Provide good service for machine installation and training, until the customers can run the machines and make stable production.
5. Provide after-sell service for all the life, except one year quality guarantee,
6. Provide good quality, good price and good service to customer. We are the professional and trustable supplier for turnkey projects. Let us do win-win business together
Qingdao cuishi plastic Machinery Ltd. CO. was established in 1999, its predecessor is in jiaozhou city , qingdao Plastic Factory, focusing on the production of plastic machinery for more than 24 years. It is a progressive enterprise integrating new product development, product manufacturing, sales and trade in one.
The main products include: pipe, profile, sheet and pelletizing extrusion machinery, waste plastic recycling production machinery, and all kinds of auxiliary machines necessary in the process of plastic production, such as loading machines, mixers, formulators, grinding machines, mould temperature machines, chillers, etc.
We sincerely welcome customers at home and abroad to cooperate with us, and sincerely welcome to visit our company. cuishi is willing to work with you to create a future together.
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