MPP plastic pipe extrusion machine
PE WATER GAS PIPE EXTRUSION
PE water supply and gas supply pipe extrusion line
Plastic Single Screw Extruder Double Three Triple ABA Layer PPR PE HDPE LLDPE LDPE Irrigation Water Supply Energy Gas Hose Pipe Tube Extrusion Production Line
PE Pipe Extrusion Machine Line/HDPE Pipe Production Line/Plastic HDPE/LDPE/PPR Electricity Conduit Tube/ Water Sewage& Gas Pressure Supply Pipe Line
PE Pipe Extrusion Machine is mainly used for producing agricultural irrigation pipes, drainage pipes, gas pipes, water supplying pipes , cable conduit pipes etc.
>>The pipe has some excellent features such as heating resistant, aging resistant, high mechanical strength, environmental stress cracks resistant, good creep resistant, etc. our extrusion line is designed with high efficiency extruder and equipped with reducer which is high speed and low noise, Gravimetric dosing unit and ultrasonic thickness indicator can be assembled according to customer's demand to ascend the precise of the pipes .
>>Turn key solution can be provided, like laser printer crusher, shredder, water chiller, air compressor etc. to achieve high-grade and automatic tube production.
>>Process Flow: Raw material+ Master Batches → Mixing → Vacuum Feeder →Plastic Hopper Drier→ Single screw extruder →Co-extruder for color string & Multi Layers → Mould → Vacuum Calibration Tank → Spray Cooling Water Tank → Haul-off → No Dust Cutter → Double/Single disc Winding/ Stacker → Final Product Inspecting &Packing
In recent years, the market of plastic pipe is developing steadily in China. PE,PPR and UPVC pipe play an important role. Wherein the development of PE pipe is most remarkable. PE pipe has a wide range of application. the water supply and gas pipe is one of the largest application market.
We are Using the overall flowing path core support structure and removable locating devices
The channel design has avoided the dead area and retention.
The optimized design of the flowing channel gives it a stronger impact resistance.
Easy to assemble and disassemble.
PE series plastic pipe production line is mainly used for producing pipe of water supply and drainage in the field of agriculture and construction cable etc.
This machine consists of vacuum calibration tank, haul off unit, cutting unit, stacker etc.
The single screw extruder and haul off unit apply famous A/C frequency conversion speed regulation device, both vacum pump and driving motor apply famous brand.
The haul-off unit includes two-claw type, three-claw type, four-claw type, six-claw type, eight-claw type, ten-claw type, twelve-claw type etc. Dust fre cutting machine, saw blade cutting machine or planetary cutting machine can be applied, the property of machine group is reliable.
The production efficiency is high with special device, it can produce inner wall spiral pipe, inner wall hollow pipe, and core layer foam pipe. It can also produce PP/PE/ABS/PPR/PEX/Silicon core pipe etc. The planetary cutting machine is controlled automatically with computer, it has such advantages of simple operation, reliable performance etc. It has reached international advanced level.
| Diameter |
Type |
Max.Capacity(kg/h) |
Max.Haul Off Speed(m/min) |
Power |
| 20-63 |
SJ65/33 |
220 |
12 |
55 |
| 20-110 |
SJ65/33 |
220 |
12 |
55 |
| 50-160 |
SJ75/33 |
400 |
10 |
110 |
| 90-250 |
SJ90/33 |
400 |
6 |
110 |
| 160-450 |
SJ120/33 |
500 |
4 |
160 |
| 400-630 |
SJ120/33 |
850 |
2 |
280 |
| 500-800 |
SJ120/33 |
850 |
2 |
280 |
| 315-630 |
SJ120/33 |
850 |
2 |
355 |
| 500-800 |
SJ150/33 |
1100 |
1 |
400 |
FOR HDPE pipe machines, we will use single screw extruder to produce. The process is mixing PE material with color, and feed into extruder for production. There are color line extruder to mark 1 or 2 or 4 color lines according to your requirement. For different diameters, we will use different model machines.
PE Plastic Pipe Extrusion Line is mainly used in the production of agricultural drainage, water supply and cable conduit purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
| Technology Parameter |
| Main extruder |
Pipe Diameter
(mm) |
Max. Capacity
(kg/h) |
| SJ65/33 |
20-63 |
220 |
| SJ60/38 |
20-63 |
400 |
| 20-110 |
460 |
| 20-160 |
460 |
| SJ65/38 |
20-110 |
220 |
| SJ75/38 |
50-250 |
600 |
| SJ90/38 |
110-450 |
850 |
| 250-630 |
1050 |
| SJ120/38 |
500-800 |
1450 |
Professional R&D team involved in plastic extrusion equipment for more than 24years;
Able to provide customized plastic recycling solutions;
Perfect sales system, covering pre-sale, sale, after-sales work;
Vacuum calibration tank
>>Suitable for PE pipe production
>>Diameter range from Ø16 to Ø1600 mm
>>Length up to 12000mm
>>304 stainless steel with painted outer surface
>>Special water sprays are located on the best position for cooling the pipe efficiently
>>Special and easy adjusted pipe supports for each pipe diameter
>>Installed vacuum and water pumps can work without any maintenance for long times
>>Special cooling baths can be designed for specific extrusion production
Haul off machine
>>Pipe range from Ø16 to Ø1600 mm
>>High pulling force without lose the shape of the pipes
>>Equipped with 2, 3, 4, 6, 8,10 or 12 caterpillars according to the application
>>Servo motor driving for providing stable torque and running
>>Motorized positioning of the lower caterpillars
>>Simple operation
>>Completely closed protection for maximum safety
>>Chain conveyors with special rubber pads on chains which do no mark on the pipe.
>>Synchronization with the extruder screw speed allows stable production during changing the production speed
Features & Advantages: The Large Diameter HDPE/MDPE Pipe Extrusion Line research & developed by Cuishi Machinery Co., features of unique structure, easily control, highly automation and stable performance. Pipes produced by this machine has the moderate rigidity, strength, as well as good flexibility, anti-rot, anti-stress split, and favorable hot melting, make this large diameter pipe considered as the prefer product for water and gas transportation system in cities.
Its products are widely used in fields of colliery slurry transportation, borehole high-pressure water supply, crude oil and natural gas transportation, water supply and drainage of daily life, power and chemical plants, and urban construction, etc.
Features of PE pipe making machine
PE pipe production line adopts high efficiency extruder , screw with barrier and mixing die structure, new type open barrel, which can insure good plasticized effects.
1. Extruder: High efficiency single-screw, it has high rotation speed, high output and plasticization capability.
2. Extrusion mould: Extrusion regularly, easy operation and adjustment.
3. Vacuum Calibration Tank & Spraying Cooling Tank: Tank body is made of stainless steel.
4. Haul-off Machine: According to different diameters, there are 2-pedrail, 3-pedrail, 4-pedrail, 6-pedrail, 8-pedrail, to satisfy the different requirement of production.
5. Cutting Machine: Disk-saw Cutting, Planetary Cutting, Non-scrap Cutting for different requirement.
6. Stacking Rack: Automatic overturning or roller stacking, or Double-station Winding machine for small pipe.
7. Electric control system: Electrical components are all famous brand, stable running and easy operation
Vacuum Calibration and cooling tank
| NO |
Description |
Unit |
Remark |
automatic water level control
electric cabinet with water-proof protection
forceful concentrated spraying water cooling with good cooling effect
vacuum pump and water pump adopts intelligent pump with self protection function
Perfect pipeline design can keep nozzle unblocked |
| Function: calibrate the outer diameters and cooling pipe primarily |
| 1 |
Length of the tank |
mm |
6000 |
| 2 |
Material of water tank |
|
stainless steel, SUS304 |
| 3 |
Sizing bushing material |
|
Stannum-bronze |
| 4 |
Cooling Mode |
|
Spray-pouring cooling |
| 5 |
Pouring areas |
|
4 |
| 6 |
Water Pump Power |
KW |
1.5kw×2sets |
| 7 |
Vacuum Pump Power |
KW |
4kw×1set |
| 8 |
Vacuum Degree |
Mpa |
-0.03-0.05 |
| 9 |
Motion Range of
Forward and backward |
mm |
±600, motor drive |
| 10 |
Up-down Adjusting Range |
mm |
±50, by manual |
7. 1 set of water cooling tank
| NO |
Description |
Unit |
Remark |
| |
| 1 |
Water tank length |
mm |
6000 |
| 2 |
Material of water tank |
/ |
Stainless steel, SUS304 |
| 3 |
Cooling mode |
/ |
Spray-pouring cooling |
| 4 |
Water pump power |
Kw |
1.5kw×1set |
| 5 |
Height adjusting |
/ |
±50mm by manual |
The main technique parameter
| Model |
SJ65/30 |
SJ75/33 |
SJ90/30 |
SJ90/33 |
SJ120/30 |
| Pipe diameter |
16-63mm |
75-110mm |
110-250mm |
160-450mm |
450-800mm |
| Marking line |
SJ30 |
SJ30 |
SJ30 |
SJ45 |
SJ45 |
| Output capacity |
100kg/h |
200kg/h |
200-250kg/h |
250-400kg/h |
500-700kg/h |
SJ65/33 single screw extruder
Screw,barrel design and manufacturing absorb European advanced technology(from big famous screw barrel company)
Screw and barrel material:38CrMoAlA,nitriding treated
exclusive screw for PE material make sure good plasticizing effect
adopt original famous electric components with high steady running quality .
gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box
Self protective system:
Over current protective of motor
Over pressure protective of screw |
| |
| Screw |
Diameter(mm) |
65mm |
| L/D |
33/1 |
| Material |
38CrMoAlA, Nitrogen treated |
| Heating |
Casting aluminum heater with stainless steel outer cover |
| Heating segments |
5 zone |
| Heating power |
30kw |
Barrel |
Barrel type |
With feeding groove; Water cooling inlet orifice |
| Cooling |
Cooling by blower,
temperature control accuracy: ±1ºC |
| Cooling segment |
5 segments |
| Material |
38CrMoAlA, Nitrogen treated |
Drive and
Transmission system |
Main motor power(KW) |
45kw motor brand : xima motor or Siemens |
| Speed adjusting mode of main motor |
Variable frequency conversion |
| Rotating speed of main motor (r/min) |
1500r/min |
| Gear box |
Hard gear tooth face
Low noise design
Shaft: NSK of Japan
Material of gear: 20CrMnTi |
1 set of mould for HDPE pipes with diameters
| Item |
Description |
Unit |
Remark |
New type calibrator make sure good cooling effect and high speed extrusion
|
| 1 |
Diameter range(OD) |
mm |
20-63mm |
| 2 |
Wall thickness |
/ |
as per customer's request |
| 3 |
Mould material |
/ |
40Cr |
| 4 |
Material of the calibration Bushing |
/ |
Stannum Bronze copper |
1 set of Hauling off Machine
| NO |
Description |
Unit |
Remark |
Pneumatic clamping, variable frequency speed adjusting
adopt famous brand cylinder |
| Function: haul off PE pipe stably and synchronal with extruder speed |
| 1 |
Available pedrail length |
mm |
1400 |
| 2 |
Clamping Mode |
|
Pneumatically |
| 3 |
Speed Adjusting Mode |
|
Frequency Conversion |
| 4 |
Hauling Motor Power |
KW |
1.5kw*2set |
| 5 |
Hauling Speed |
m/min |
0.5~8 |
PPR PP pipe production line of cuishi Machinery can achieve full automatic control from material feeding till pipe collection, with high speed and excellent performance. It can be used to make PPR pipes, PERT pipes, PP pipes, which are mainly used in indoor floor heating system and indoor hot water supply system. The whole production line is controlled by PLC integrated control system, easy operation with automatic fault alarm system. The pipes ranges from 16mm to 250mm with thickness up to 30mm.
Technical Specification
| 33D Series Classical Production Line: |
| Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
| PPR63 |
Φ20-63 |
SJ65/33 |
150 |
10 |
| PPR110 |
Φ20-110 |
SJ65/33 |
180 |
12 |
| PPR160 |
Φ50-160 |
SJ75/33 |
300 |
8 |
| PPR250 |
Φ63-250 |
SJ75/33 |
330 |
6 |
| |
| 38D Series High Efficient Production Line: |
| Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
| HPPR63 Single |
Φ20-63 |
HSJ60/38 |
280 |
20 |
| HPPR63 Dual |
Φ20-63 |
HSJ60/38 |
360 |
18*2 |
| HPPR110 Single |
Φ20-110 |
HSJ60/38 |
280 |
20 |
| HPPR110 Dual |
Φ20-110 |
HSJ75/38 |
450 |
18*2 |
| HPEG160 |
Φ50-160 |
HSJ60/38 |
360 |
12 |
| HPEG250 |
Φ75-250 |
HSJ75/38 |
450 |
10 |
Tech Features & Advantages
- High performance extruder with special screw structure, good plasticization and low energy consumption;
- Extrusion head with spiral structure, make sure the melt inside distributed evenly to achieve best plasticization;
- Calibrator design with water ring which is easy to clean, and to achieve best cooling and fastest forming;
- Advanced pipe line layout design and adjustable spray angle for better cooling effect;
- Various kinds of haul-off unit meets requirements for different pipe size and different speed requirement;
- No-dust cutter serves with Servo drive, which ensure accurate cutting of pipes.
Cutting system
>>Automatic synchronisation with extrusion speed
>>Planetary equipped with disk and milling cutter for cut and chamfering
>>Chip-free equipped with disk blade to ensuring soomth cutting surface without any dust
>>Touch screen control panel
>>User friendly software developed by Cuishi
>>All movements are motorised and controlled by control panel
>>Pipe blocking with using universal clamping for easy operation
>>Type of the cutting unit is chose depend on pipe
>>Less maintenance needs
>>Completely closed and secured machine for maximum safety
qingdao cuishi plastic Machinery co.,ltd is a high-tech and innovative company dedicated to the research and development and manufacturing of plastic extrusion molding equipment since 1999
Deeply trusted and praised by customers.our cuishi company has many subsidiaries such as plastic pipes equipment, sheet/board/film intelligent equipment, intelligent automation equipment, and granulation equipment. We are familiar with kinds of plastic raw materials to help you choose the most suitable machine on best quality by economically.
The main products of the company are:
1. PVC/PP/PE wood plastic production lines
2. PVC/PP/ PS /WPC wide sheet board production lines
3. PVC/UPVC /WPC door and window profiles, ceiling panels, wall panels, window sill panels, wall hanging panels and other profiles extrusion production lines
4. PC/PA/ABS /TPV /TPE and other profiles production lines
5. PVC/PPR/PE/PERT/PC pipe production lines
6. HDPE/PE/PVC/PPR/PERT solid wall pipe production lines, as well as HDPE/PE gas pipe production lines
7. Vertical and horizontal HDPE/PP/PVC corrugated pipe production lines & reinforced winding pipe production lines
8. Multi-layer and single-layer PE/PP/PS/HIPS/GPPS/PC/ABS/PLA/PET/PMMA/APET/PETG sheet production line
9. EVA/POE/PVB/SGP film production line; TPU/TVB film and lithium battery separator production line
10. All kinds of PE/PP/PLA/PET pelletizing units
11. PVC/PE/PP automated centralized feeding system
12. PP meltblown fabric and various Spunbond non-woven fabric production lines
13. SPC LVT PVC Floor Production Line
14. PVC foamed board extrusion production lines
15.PP hollow sheet line
16. Recycling auxiliary equipment related to extrusion line, such as extrusion mold, plastic shredder, plastic crusher, plastic pulverizer, cooling tower, automatic screw loader, hopper dryer, plastic mixer and etc.
Good technology and excellent quality have been highly recognized by authoritative departments and markets. Products are exported to more than 20 countries and regions such as Europe, America, the Middle East, Southeast Asia, South America, Russia, Turkey, Brazil, Romania, etc. The company has a high-quality talent R&D team and more than 24 years of experience in the industry. A team of mechanical and electrical commissioning engineers, as well as an advanced machining base and a standardized assembly workshop. More than 200 sets of high-end plastic extrusion lines are produced every year.
Qingdao cuishi plastic machinery co.,ltd has advanced design concepts in the extrusion field, strives for perfection in product quality, and continues to improve in technology. It can provide customized solutions for each customer to meet the different needs of customers. Project planning, product positioning, plant planning, equipment installation and commissioning, customer staff training, equipment after-sales maintenance and other all-round services. Our advantage is to provide customers with desired, satisfactory, and high-quality products to help customers create the greatest Profits and business opportunities, customer success is our ultimate goal.
re-sale service:
To help customers do market research, make project planning, and production line matched requirements analysis.
After-sale service:
To provide installation and test for the machine.
To provide formulas and technology of relevant products.
To provide information on chemical material manufactories.
To provide technical training for clients' employees.
To direct technology aspect of relevant use according to customers' requirements
- Q: Why can we make plans in one day?
A: We have more than 24 years of experience in designing and producing plastic extruders, which can help you realize your ideas quickly.
2. Q: Are you an industrial factory or a foreign trade company?
A: We are an industrial manufacturer of plastic extrusion machinery and auxiliary equipment located in jiaozhou, qingdao ,China.
3. Q: Where is your loading port?
A: Loading port: qingdao port by sea or train.
4. Q: Payment term:
A: T/T, L/C, Western Union or cash, etc.
5. Q: Do you have other services for your products?
A: We have rich experience in manufacturing plastic machinery, so we can manufacture various machines according to customers' requirements.
6. Q: How do you quote for customers?
A: The price depends on the quality and performance, but customer satisfaction is the first priority.
7. Q: How many engineers are there?
A: We have more than 5 professional engineers working and they all have passports.
8. Q: What if the machine is started before delivery? Is it free or do we need to pay?
A: Of course, we have to start the machine for you to check until you are satisfied with our machine and it is free
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