| Customization: | Available |
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| Warranty: | 1 Year |
| Product Type: | PPR Pipe |
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The line is mainly used for producing PP-R pipe also used for producing PE-RT, PB, and PE-X resin pipe
1, The main machine adopts screws specially used for polyolefin. Equipped with auto vacuum charger and auto constant temperature dryer hopper, it possesses features of high production, good plasticization and stable extruding.
2, Die heads of helical type and basket type are perfect for polyolefin, and can help to produce sound melting pressure, and improve the plasticization capacity. Meanwhile, stable material-flow and pressure grade can be guaranteed.
3, Advanced vacuum calibrating method improves the cleanliness and hardness of surface. Reasonable high-speed sprinkling cooling water tank guarantees the pipe quality and high speed stable extruding.
4, Caterpiller of the hauling machine adopts anti abrassion alloy material, which realizes stable traction, wide frequency adjustment range and long lifespan.
HDPE/PPR Pipe Production Line
Machine Characteristics
1. The optimum spiral structure feeding throat highly improves the output of extruder
2. Accurate temperature control system ensures materials melting performance
3. Unique screw design achieves better plasticizing and high quality products
4. Precisely designed gearbox with a high torsion guarantees stable running
5. "H" shape frame to decrease vibrating of extruder
6. Advanced PLC operation system realizes synchronization and automation
7. Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks
8. Offer stable haul-off unit with 2-12 caterpillars
9. Provide saw & chip-free cutting options
10. Low energy consumption, excellent performance, and easy maintenance
| Screw,barrel design and manufacturing Screw and barrel material:38CrMoAlA,nitriding treated Exclusive screw for PE material make sure good plasticizing effect adopt original famous electric components with high steady running quality . Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box Self protective system: Over current protective of motor Over pressure protective of screw |
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General description |
Main electric elements | |
| Output | Around 200kg/h | |
| Connect type of extruder and mould | Bolt connection | |
| Advantages | Main parts adopt top-rank brand Strict real time quality control |
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| Screw | Diameter(mm) | 65mm |
| L/D | 33/1 | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Heating | Casting aluminum heater with stainless steel outer cover | |
| Heating segments | 5 zone | |
| Heating power | 30kw | |
Barrel |
Barrel type | With feeding groove; Water cooling inlet orifice |
| Cooling | Cooling by blower, temperature control accuracy: ±1ºC |
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| Cooling segment | 5 segments | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Drive and Transmission system |
Main motor power(KW) | 45kw motor brand |
| Speed adjusting mode of main motor | Variable frequency conversion | |
| Rotating speed of main motor (r/min) | 1500r/min | |
| Gear box | Hard gear tooth face Low noise design Material of gear: 20CrMnTi |
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| Item | Description | Unit | Remark |
| New type calibrator make sure good cooling effect and high speed extrusion |
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| 1 | Diameter range(OD) | mm | 20-110mm |
| 2 | Wall thickness | / | as per customer's request |
| 3 | Mould material | / | 40Cr |
| 4 | Material of the calibration Bushing | / | Stannum Bronze copper |
| NO | Description | Unit | Remark |
| automatic water level control electric cabinet with water-proof protection forceful concentrated spraying water cooling with good cooling effect vacuum pump and water pump adopts intelligent pump with self protection function Perfect pipeline design can keep nozzle unblocked |
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| Function: calibrate the outer diameters and cooling pipe primarily | |||
| 1 | Length of the tank | mm | 6000 |
| 2 | Material of water tank | stainless steel, SUS304 | |
| 3 | Sizing bushing material | Stannum-bronze | |
| 4 | Cooling Mode | Spray-pouring cooling | |
| 5 | Pouring areas | 4 | |
| 6 | Water Pump Power | KW | 1.5kw×2sets |
| 7 | Vacuum Pump Power | KW | 4kw×1set |
| 8 | Vacuum Degree | Mpa | -0.03-0.05 |
| 9 | Motion Range of Forward and backward |
mm | ±600, motor drive |
| 10 | Up-down Adjusting Range | mm | ±50, by manual |
| NO | Description | Unit | Remark | |
| 1 | Water tank length | mm | 6000 | |
| 2 | Material of water tank | / | Stainless steel, SUS304 | |
| 3 | Cooling mode | / | Spray-pouring cooling | |
| 4 | Water pump power | Kw | 1.5kw×1set | |
| 5 | Height adjusting | / | ±50mm by manual | |
| NO | Description | Unit | Remark |
Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder |
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| Function: haul off PE pipe stably and synchronal with extruder speed | |||
| 1 | Available pedrail length | mm | 1400 |
| 2 | Clamping Mode | Pneumatically | |
| 3 | Speed Adjusting Mode | Frequency Conversion | |
| 4 | Hauling Motor Power | KW | 1.5kw*2set |
| 5 | Hauling Speed | m/min | 0.5~8 |
| NO | Description | Unit | Remark |
| PLC control,automatic dust free cutting, with meter counting function Saw blade adopts carbide blade |
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| Function: cut HDPE pipe in fixed length | |||
| 1 | Cutter type | Automatic meter counting cutter | |
| 2 | Suitable cutting pipe diameter | 20-110mm | |
| 3 | Cutting speed | Synchronization, automatic cut in fixed length | |
| 4 | Motor power | KW | 2.2 |
| 5 | Material of Cutting Saw | Alloy steel | |
| 6 | Clamping Mode | Pneumatically Drive | |
| 7 | Cutting Control | PLC control | |
| 8 | Maximum cutting thickness | mm | 18 |
| 9 | Suitable cutting speed | m/min | 12 |
| Item | Description | Unit | Remarks |
| 1 | Length | mm | 6000 |
| 2 | Discharge | / | Pneumatic |
| Note : if you need PE pipe winder ,then please advise us | |||
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