630-1200mm High Efficiency Two-Layer or Three-Layer PE/PPR Pipe Extruder Production Line

• Customization: Available
• Warranty: 1 Year
• Product Type: PPR Pipe
• Model NO.: PE/PPR Pipe Extruder
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: ISO9001:2008, QS, SGS
• Customized: Customized
• Condition: New
• After-sales Service: 1 Year
• Transport Package: Film
• Specification: 160-450mm
• Trademark: cuishi
• Origin: China
• HS Code: 8477800000
• Production Capacity: 1

Product Description

PE/PPR pipe three layer co-extrusion production line 

PE/PPR pipe three layer co-extrusion production line 

This production line adopts the most advance technology of Europe , It is a new research achievement of energy - saving production line . which is suitable for high speed extrusion of HDPE , PP and other polyolefin pipe . compared with cornmon production line , the energy - saving effect reach on 35%, and the product efficiency increase more than 1 times , thus it is not only saving the cost of site and manpower , but also improving efficiency . This production line has nice appearance . higher automatical degree , production reliable and stable .

Pipe Extruder Water Gas Energy Supply Polyethylene Double Triple 3 Layers HDPE LDPE Pipe /PE Tube Production Machine Plastic Extruders

HDPE pipe Extrusion Line Application: Agricultural Irrigation Water Pipe&Sewage Drainage pipe&Gas supply Pipe Production Flow: Material →Color Mixer →Material Feeding →Single Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → Spray Cooling Tank →Printer → Haul-off Unit →cutter →stacker or Coiler Equipment Features: 1. 25m/min of maximum lineal extrusion speed, big capacity and low power consumption, and achieved multi- layers co extrusion
Unique design with 1-3 layers.
2. Unique design (barrier,shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and smart figuration, compact stable output capacity.
3.High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation.
PP-R pipe extrusion production line making machine is developed based on European advanced technology and R & D experience of the plastic machinery for many years. Advanced design, reasonable structure, high reliability, high degree automation of the complete line.

PVC Pipe.

1. It has good tensile and compressive strength: but its flexibility is not as good as other plastic pipes.

2. Low fluid resistance: The wall of PVC-U pipe is very smooth and has little resistance to fluid. Its roughness coefficient is only 0.009. Its water delivery capacity is 20% higher than that of cast iron pipes of the same pipe diameter and 40% higher than that of concrete pipes.

3. Excellent corrosion resistance and chemical resistance: PVC-U pipes have excellent acid resistance, alkali resistance, and corrosion resistance, and are not affected by damp water and soil pH. No anti-corrosion treatment is required when laying pipelines.

4. Anti-bite: PVC-U tube is not a source of nutrition, so it will not be corroded by rodents. According to a test conducted by the National Sanitation Foundation in Michigan, rats will not bite PVC-U pipes.

5. It has good water tightness: the installation of PVC-U pipes, regardless of whether it is connected by bonding or rubber ring, has good water tightness.

6. Performance test: curing time, shrinkage, splitting strength, tensile performance, peeling strength, thermal stability, pot life, storage period, release of harmful substances.

1 set of SJ65/33 single screw extruder
ppr pipe extrusion line    ppr pipe making machine price

Model	Pipe Range (mm)	Output Capacity (kg/h)	Main Motor Power (kw)
PE63	16 - 63	150 - 300	45 - 75
PE110	20 - 110	220 - 360	55 - 90
PE160	50 - 160	300 - 440	75 - 110
PE250	75 - 250	360 - 500	90 - 132
PE315	90 - 315	440 - 640	110 - 160
PE450	110 - 450	500 - 800	132 - 200
PE630	250 - 630	640 - 1000	160 - 250
PE800	315 - 800	800 - 1200	200 - 355
PE1000	400 - 1000	1000 - 1500	250 - 355
PE1200	500 - 1200	1200 - 1800	355 - (250×2)
PE1600	710 - 1600	1800 - 2400	(250×2) - (355×2)
PE2000	800 - 2000	2400 - 3000	(355×2) - (355×2+160

 

Screw,barrel design and manufacturing  Screw and barrel material:38CrMoAlA,nitriding treated Exclusive screw for PE material make sure good plasticizing effect adopt original famous electric components with high steady running quality . Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box Self protective system:  Over current protective of motor Over pressure protective of screw
General description	Main electric elements
	Output	Around 200kg/h
	Connect type of extruder and mould	Bolt connection
	Advantages	Main parts adopt top-rank brand Strict real time quality control
Screw	Diameter(mm)	65mm
	L/D	33/1
	Material	38CrMoAlA, Nitrogen treated
	Heating	Casting aluminum heater with stainless steel outer cover
	Heating segments	5 zone
	Heating power	30kw
Barrel	Barrel type	With feeding groove; Water cooling inlet orifice
	Cooling	Cooling by blower, temperature control accuracy: ±1ºC
	Cooling segment	5 segments
	Material	38CrMoAlA, Nitrogen treated
Drive and Transmission system	Main motor power(KW)	45kw motor brand
	Speed adjusting mode of main motor	Variable frequency conversion
	Rotating speed of main motor (r/min)	1500r/min
	Gear box	Hard gear tooth face Low noise design Material of gear: 20CrMnTi

 1 set of mould for HDPE pipes with diameters

Item	Description	Unit	Remark
New type calibrator make sure good cooling effect and high speed extrusion
1	Diameter range(OD)	mm	20-110mm
2	Wall thickness	/	as per customer's request
3	Mould material	/	40Cr
4	Material of the calibration Bushing	/	Stannum Bronze copper

1 set of Vacuum Calibration and cooling tank

NO	Description	Unit	Remark
automatic water level control electric cabinet with water-proof protection  forceful concentrated spraying water cooling with good cooling effect vacuum pump and water pump adopts intelligent pump with self protection function Perfect pipeline design can keep nozzle unblocked
Function: calibrate the outer diameters and cooling pipe primarily
1	Length of the tank	mm	6000
2	Material of water tank		stainless steel, SUS304
3	Sizing bushing material		Stannum-bronze
4	Cooling Mode		Spray-pouring cooling
5	Pouring areas		4
6	Water Pump Power	KW	1.5kw×2sets
7	Vacuum Pump Power	KW	4kw×1set
8	Vacuum Degree	Mpa	-0.03-0.05
9	Motion Range of Forward and backward	mm	±600, motor drive
10	Up-down Adjusting Range	mm	±50, by manual

7. 1 set of water cooling tank

NO		Description	Unit	Remark
1	Water tank length		mm	6000
2	Material of water tank		/	Stainless steel, SUS304
3	Cooling mode		/	Spray-pouring cooling
4	Water pump power		Kw	1.5kw×1set
5	Height adjusting		/	±50mm by manual

8.1 set of Hauling off Machine

NO	Description	Unit	Remark
Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder
Function: haul off PE pipe stably and synchronal with extruder speed
1	Available pedrail length	mm	1400
2	Clamping  Mode		Pneumatically
3	Speed Adjusting Mode		Frequency Conversion
4	Hauling Motor Power	KW	1.5kw*2set
5	Hauling Speed	m/min	0.5~8

1 set of meter counting cutter

NO	Description	Unit	Remark
PLC control,automatic dust free cutting, with meter counting function Saw blade adopts carbide blade
Function: cut HDPE pipe in fixed length
1	Cutter type		Automatic meter counting cutter
2	Suitable cutting pipe diameter		20-110mm
3	Cutting speed		Synchronization, automatic cut in fixed length
4	Motor power	KW	2.2
5	Material of Cutting Saw		Alloy steel
6	Clamping Mode		Pneumatically Drive
7	Cutting Control		PLC control
8	Maximum cutting thickness	mm	18
9	Suitable cutting speed	m/min	12

11. 1 set of stacker

Item	Description	Unit	Remarks
1	Length	mm	6000
2	Discharge	/	Pneumatic
Note : if you need PE pipe winder ,then please advise us