HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment

Product Details
Customization: Available
Warranty: 1 Year
Product Type: PPR Pipe

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Registered Capital
500000 RMB
Plant Area
10000 square meters
  • HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
  • HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
  • HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
  • HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
  • HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
  • HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
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Basic Info.

Model NO.
Plastic Pipe Production Line
Screw No.
Single-screw
Automation
Automatic
Computerized
Computerized
Certification
ISO9001:2008, QS, SGS
Customized
Customized
Condition
New
After-sales Service
1 Year
Transport Package
Film
Specification
160-450mm
Trademark
cuishi
Origin
China
HS Code
8477800000
Production Capacity
1

Product Description

PE/PPR pipe three layer co-extrusion production line 
630-1200mm High Efficiency Two-Layer or Three-Layer PE/PPR Pipe Extruder Production Line
HDPE three-layer co-extrusion gas pipeline extrusion equipment is composed of extruder, die, calibration unit, cooling unit, haul-off unit and cutting unit. The extruder is used to melt and extrude the HDPE resin, and the die is used to shape the pipe. The calibration unit is used to calibrate the diameter and thickness of the pipe, and the cooling unit is used to cool the pipe. The haul-off unit is used to pull the pipe, and the cutting unit is used to cut the pipe into specified lengths.
The advantages of HDPE three-layer co-extrusion gas pipeline extrusion equipment are as follows:
1. High production efficiency: The equipment adopts advanced extrusion technology, which can produce pipes at high speed, thereby improving production efficiency.
2. Good quality: The equipment adopts high-quality extruders and molds, which can ensure the quality of the pipes.
3. Energy saving and environmental protection: The equipment adopts energy-saving motors and frequency converters, which can reduce energy consumption and noise.
4. Easy operation: The equipment adopts PLC control system, which can realize automatic control and easy operation.
5. Wide application range: The equipment can produce pipes of different diameters and thicknesses, which can be widely used in gas, water, and other fields.
This production line adopts the most advance technology of Europe , It is a new research achievement of energy - saving production line . which is suitable for high speed extrusion of HDPE , PP and other polyolefin pipe . compared with cornmon production line , the energy - saving effect reach on 35%, and the product efficiency increase more than 1 times , thus it is not only saving the cost of site and manpower , but also improving efficiency . This production line has nice appearance . higher automatical degree , production reliable and stable .

Pipe Extruder Water Gas Energy Supply Polyethylene Double Triple 3 Layers HDPE LDPE Pipe /PE Tube Production Machine Plastic Extruders
 
HDPE pipe Extrusion Line Application: Agricultural Irrigation Water Pipe&Sewage Drainage pipe&Gas supply Pipe Production Flow: Material →Color Mixer →Material Feeding →Single Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → Spray Cooling Tank →Printer → Haul-off Unit →cutter →stacker or Coiler Equipment Features: 1. 25m/min of maximum lineal extrusion speed, big capacity and low power consumption, and achieved multi- layers co extrusion
Unique design with 1-3 layers.

2. Unique design (barrier,shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and smart figuration, compact stable output capacity.
3.High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation.

PP-R pipe extrusion production line making machine is developed based on European advanced technology and R & D experience of the plastic machinery for many years. Advanced design, reasonable structure, high reliability, high degree automation of the complete line.
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
110-450mm plastic HDPE pipe extrusion production line PE tube making machine
 
1:This HDPE pipe production line is mainly used for producing water supply pipe and drainage in the field of agriculture and construction, cable etc.
2:The HDPE pipe has the excellent features of good flexibility, corrosion resistance, light weight, aging resistance and so on. It is becoming as a replacement of cement pipe, cast iron pipe and steel pipe, which is widely used in the fields of municipal water supply, city gas delivery and so on. PE pipe is widely used in:
(1). Gas& oil transmission and distribution pipe line
(2). Urban and rural drinking water pipeline
(3).Sewage drain pipe
(4). Liquid material conveying pipeline in chemical industry, food, pharmacy, papermaking
(5).Agricultural irrigation pipe
(6). Post and telecommunication line, electric cable protection casting pipe, etc.
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
PVC Pipe.
1. It has good tensile and compressive strength: but its flexibility is not as good as other plastic pipes.
2. Low fluid resistance: The wall of PVC-U pipe is very smooth and has little resistance to fluid. Its roughness coefficient is only 0.009. Its water delivery capacity is 20% higher than that of cast iron pipes of the same pipe diameter and 40% higher than that of concrete pipes.
3. Excellent corrosion resistance and chemical resistance: PVC-U pipes have excellent acid resistance, alkali resistance, and corrosion resistance, and are not affected by damp water and soil pH. No anti-corrosion treatment is required when laying pipelines.
4. Anti-bite: PVC-U tube is not a source of nutrition, so it will not be corroded by rodents. According to a test conducted by the National Sanitation Foundation in Michigan, rats will not bite PVC-U pipes.
5. It has good water tightness: the installation of PVC-U pipes, regardless of whether it is connected by bonding or rubber ring, has good water tightness.
6. Performance test: curing time, shrinkage, splitting strength, tensile performance, peeling strength, thermal stability, pot life, storage period, release of harmful substances.
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment1 set of SJ65/33 single screw extruder
ppr pipe extrusion line    ppr pipe making machine price
Model
Pipe Range (mm)
Output Capacity (kg/h)
Main Motor Power (kw)
PE63
16 - 63
150 - 300
45 - 75
PE110
20 - 110
220 - 360
55 - 90
PE160
50 - 160
300 - 440
75 - 110
PE250
75 - 250
360 - 500
90 - 132
PE315
90 - 315
440 - 640
110 - 160
PE450
110 - 450
500 - 800
132 - 200
PE630
250 - 630
640 - 1000
160 - 250
PE800
315 - 800
800 - 1200
200 - 355
PE1000
400 - 1000
1000 - 1500
250 - 355
PE1200
500 - 1200
1200 - 1800
355 - (250×2)
PE1600
710 - 1600
1800 - 2400
(250×2) - (355×2)
PE2000
800 - 2000
2400 - 3000
(355×2) - (355×2+160
 
Screw,barrel design and manufacturing 
Screw and barrel material:38CrMoAlA,nitriding treated
Exclusive screw for PE material make sure good plasticizing effect
adopt original famous electric components with high steady running quality .
Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box
Self protective system:
 Over current protective of motor
Over pressure protective of screw


General description
Main electric elements  
 
Output Around 200kg/h
Connect type of extruder and mould Bolt connection
Advantages Main parts adopt top-rank brand
Strict real time quality control
Screw Diameter(mm) 65mm
L/D 33/1
Material 38CrMoAlA, Nitrogen treated
Heating Casting aluminum heater with stainless steel outer cover
Heating segments 5 zone
Heating power 30kw

Barrel
Barrel type With feeding groove; Water cooling inlet orifice
Cooling Cooling by blower,
temperature control accuracy: ±1ºC
Cooling segment 5 segments
Material 38CrMoAlA, Nitrogen treated
Drive and
Transmission system
Main motor power(KW) 45kw motor brand 
Speed adjusting mode of main motor Variable frequency conversion
Rotating speed of main motor (r/min) 1500r/min
Gear box Hard gear tooth face
Low noise design


Material of gear: 20CrMnTi
 1 set of mould for HDPE pipes with diameters
Item Description Unit Remark
New type calibrator make sure good cooling effect and high speed extrusion
 
1 Diameter range(OD) mm 20-110mm
2 Wall thickness / as per customer's request
3 Mould material / 40Cr
4 Material of the calibration Bushing / Stannum Bronze copper
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
1 set of Vacuum Calibration and cooling tank
NO Description Unit Remark
automatic water level control
electric cabinet with water-proof protection  forceful concentrated spraying water cooling with good cooling effect
vacuum pump and water pump adopts intelligent pump with self protection function
Perfect pipeline design can keep nozzle unblocked
Function: calibrate the outer diameters and cooling pipe primarily
1 Length of the tank mm 6000
2 Material of water tank   stainless steel, SUS304
3 Sizing bushing material   Stannum-bronze
4 Cooling Mode   Spray-pouring cooling
5 Pouring areas   4
6 Water Pump Power KW 1.5kw×2sets
7 Vacuum Pump Power KW 4kw×1set
8 Vacuum Degree Mpa -0.03-0.05
9 Motion Range of
Forward and backward
mm ±600, motor drive
10 Up-down Adjusting Range mm ±50, by manual
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment
7. 1 set of water cooling tank
NO Description Unit Remark
 
1 Water tank length mm 6000
2 Material of water tank / Stainless steel, SUS304
3 Cooling mode / Spray-pouring cooling
4 Water pump power Kw 1.5kw×1set
5 Height adjusting / ±50mm by manual

8.1 set of Hauling off Machine
NO Description Unit Remark

Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder
Function: haul off PE pipe stably and synchronal with extruder speed
1 Available pedrail length mm 1400
2 Clamping  Mode   Pneumatically
3 Speed Adjusting Mode   Frequency Conversion
4 Hauling Motor Power KW 1.5kw*2set
5 Hauling Speed m/min 0.5~8

1 set of meter counting cutter
NO Description Unit Remark
PLC control,automatic dust free cutting, with meter counting function
Saw blade adopts carbide blade
 
Function: cut HDPE pipe in fixed length
1 Cutter type   Automatic meter counting cutter
2 Suitable cutting pipe diameter   20-110mm
3 Cutting speed   Synchronization, automatic cut in fixed length
4 Motor power KW 2.2
5 Material of Cutting Saw   Alloy steel
6 Clamping Mode   Pneumatically Drive
7 Cutting Control   PLC control
8 Maximum cutting thickness mm 18
9 Suitable cutting speed m/min 12
11. 1 set of stacker
Item Description Unit Remarks
1 Length mm 6000
2 Discharge / Pneumatic
Note : if you need PE pipe winder ,then please advise us
HDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion EquipmentHDPE Three-Layer Co-Extrusion Gas Pipeline Extrusion Equipment

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