| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Product Type: | PPR Pipe |
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Production process
Plastic automatic loader →Hopper plastic dryer→ Single screw extruder (Mark line extruder)→ Mould and calibrator → Vacuum forming machine → Water cooling tank → Haul off machine → Cutting machine → stacker
Pipe made through this plastic pipe making machine has produced excellent hardness and flexibility, heat resistance, aging resistance, high mechanical strength, environmental stress.
Cracking resistance and creep resistance, hot melt connection, and other advantages, which is the city's first choice for gas and water transmission tube.
| Screw,barrel design and manufacturing Screw and barrel material:38CrMoAlA,nitriding treated Exclusive screw for PE material make sure good plasticizing effect adopt original famous electric components with high steady running quality . Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box Self protective system: Over current protective of motor Over pressure protective of screw |
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General description |
Main electric elements | |
| Output | Around 200kg/h | |
| Connect type of extruder and mould | Bolt connection | |
| Advantages | Main parts adopt top-rank brand Strict real time quality control |
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| Screw | Diameter(mm) | 65mm |
| L/D | 33/1 | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Heating | Casting aluminum heater with stainless steel outer cover | |
| Heating segments | 5 zone | |
| Heating power | 30kw | |
Barrel |
Barrel type | With feeding groove; Water cooling inlet orifice |
| Cooling | Cooling by blower, temperature control accuracy: ±1ºC |
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| Cooling segment | 5 segments | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Drive and Transmission system |
Main motor power(KW) | 45kw motor brand |
| Speed adjusting mode of main motor | Variable frequency conversion | |
| Rotating speed of main motor (r/min) | 1500r/min | |
| Gear box | Hard gear tooth face Low noise design Material of gear: 20CrMnTi |
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| Item | Description | Unit | Remark |
| New type calibrator make sure good cooling effect and high speed extrusion |
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| 1 | Diameter range(OD) | mm | 20-110mm |
| 2 | Wall thickness | / | as per customer's request |
| 3 | Mould material | / | 40Cr |
| 4 | Material of the calibration Bushing | / | Stannum Bronze copper |
| NO | Description | Unit | Remark |
| automatic water level control electric cabinet with water-proof protection forceful concentrated spraying water cooling with good cooling effect vacuum pump and water pump adopts intelligent pump with self protection function Perfect pipeline design can keep nozzle unblocked |
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| Function: calibrate the outer diameters and cooling pipe primarily | |||
| 1 | Length of the tank | mm | 6000 |
| 2 | Material of water tank | stainless steel, SUS304 | |
| 3 | Sizing bushing material | Stannum-bronze | |
| 4 | Cooling Mode | Spray-pouring cooling | |
| 5 | Pouring areas | 4 | |
| 6 | Water Pump Power | KW | 1.5kw×2sets |
| 7 | Vacuum Pump Power | KW | 4kw×1set |
| 8 | Vacuum Degree | Mpa | -0.03-0.05 |
| 9 | Motion Range of Forward and backward |
mm | ±600, motor drive |
| 10 | Up-down Adjusting Range | mm | ±50, by manual |
| NO | Description | Unit | Remark | |
| 1 | Water tank length | mm | 6000 | |
| 2 | Material of water tank | / | Stainless steel, SUS304 | |
| 3 | Cooling mode | / | Spray-pouring cooling | |
| 4 | Water pump power | Kw | 1.5kw×1set | |
| 5 | Height adjusting | / | ±50mm by manual | |
| NO | Description | Unit | Remark |
Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder |
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| Function: haul off PE pipe stably and synchronal with extruder speed | |||
| 1 | Available pedrail length | mm | 1400 |
| 2 | Clamping Mode | Pneumatically | |
| 3 | Speed Adjusting Mode | Frequency Conversion | |
| 4 | Hauling Motor Power | KW | 1.5kw*2set |
| 5 | Hauling Speed | m/min | 0.5~8 |
| NO | Description | Unit | Remark |
| PLC control,automatic dust free cutting, with meter counting function Saw blade adopts carbide blade |
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| Function: cut HDPE pipe in fixed length | |||
| 1 | Cutter type | Automatic meter counting cutter | |
| 2 | Suitable cutting pipe diameter | 20-110mm | |
| 3 | Cutting speed | Synchronization, automatic cut in fixed length | |
| 4 | Motor power | KW | 2.2 |
| 5 | Material of Cutting Saw | Alloy steel | |
| 6 | Clamping Mode | Pneumatically Drive | |
| 7 | Cutting Control | PLC control | |
| 8 | Maximum cutting thickness | mm | 18 |
| 9 | Suitable cutting speed | m/min | 12 |
| Item | Description | Unit | Remarks |
| 1 | Length | mm | 6000 |
| 2 | Discharge | / | Pneumatic |
| Note : if you need PE pipe winder ,then please advise us | |||
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NO.
|
Name
|
Quantity
|
|
1
|
Single screw extruder with automatic feeding system
|
1set
|
|
2
|
Mould
|
1set
|
|
3
|
Vacuum calibrating tank
|
1set
|
| 4 | Water cooling tank | 1set |
|
5
|
Haul-off machine
|
1set
|
|
6
|
Cutting machine
|
1set
|
|
7
|
Stacker
|
1set
|
| Extruder Model | Pipe Diameter (mm) |
Production Capacity (kg/h) |
Total Power (kw/h) |
| SJ50 | 16~63 | 100~150 | 75 |
| SJ65 | 75~160 | 300~350 | 160 |
| SJ75 | 200~400 | 600~700 | 280 |
| SJ90 | 450~630 | 800~850 | 350 |
| SJ120 | 710~1200 | 1200~1300 | 700 |
| SJ150 | 1200~2000 | 1400~1500 | 1000 |
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