PP-R/PE Pipe Production Line Extrusion Glass Fibre Reinforced Pipe Making Machine

• Customization: Available
• Warranty: 1 Year
• Product Type: PPR Pipe
• Model NO.: sj75/30 single screw extrruder
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: ISO9001:2008, QS, SGS
• Customized: Customized
• Condition: New
• After-sales Service: 1 Year
• Transport Package: Film
• Specification: 16-32mm
• Trademark: wangyuan
• Origin: China
• HS Code: 84779000
• Production Capacity: 100 Sets

Product Description

PPR PP pipe production line of YILI Machinery can achieve full automatic control from material feeding till pipe collection, with high speed and excellent performance. It can be used to make PPR pipes, PERT pipes, PP pipes, which are mainly used in indoor floor heating system and indoor hot water supply system. The whole production line is controlled by PLC integrated control system, easy operation with automatic fault alarm system. The pipes ranges from 16mm to 250mm with thickness up to 30mm.

Technical Specification

33D Series Classical Production Line:
Model	OD (mm)	Extruder	Max. Output (kg/hr)	Max.Haul-off speed (m/min)
PPR63	Φ20-63	SJ65/33	160	10
PPR110	Φ20-110	SJ65/33	190	12
PPR160	Φ50-160	SJ75/33	300	8
PPR250	Φ63-250	SJ75/33	350	6
38D Series High Efficient Production Line:
Model	OD (mm)	Extruder	Max. Output (kg/hr)	Max.Haul-off speed (m/min)
63 Single	Φ20-63	SJ60/38	290	20
63 Dual	Φ20-63	SJ60/38	360	18*2
110 Single	Φ20-110	SJ60/38	280	20
110 Dual	Φ20-110	SJ75/38	450	18*2
160	Φ50-160	SJ60/38	360	12
250	Φ75-250	SJ75/38	450	10

Screw,barrel design and manufacturing  Screw and barrel material:38CrMoAlA,nitriding treated Exclusive screw for PE material make sure good plasticizing effect adopt original famous electric components with high steady running quality . Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box Self protective system:  Over current protective of motor Over pressure protective of screw
General description	Main electric elements
	Output	Around 200kg/h
	Connect type of extruder and mould	Bolt connection
	Advantages	Main parts adopt top-rank brand Strict real time quality control
Screw	Diameter(mm)	65mm
	L/D	33/1
	Material	38CrMoAlA, Nitrogen treated
	Heating	Casting aluminum heater with stainless steel outer cover
	Heating segments	5 zone
	Heating power	30kw
Barrel	Barrel type	With feeding groove; Water cooling inlet orifice
	Cooling	Cooling by blower, temperature control accuracy: ±1ºC
	Cooling segment	5 segments
	Material	38CrMoAlA, Nitrogen treated
Drive and Transmission system	Main motor power(KW)	45kw motor brand
	Speed adjusting mode of main motor	Variable frequency conversion
	Rotating speed of main motor (r/min)	1500r/min
	Gear box	Hard gear tooth face Low noise design Material of gear: 20CrMnTi

 1 set of mould for HDPE pipes with diameters

Item	Description	Unit	Remark
New type calibrator make sure good cooling effect and high speed extrusion
1	Diameter range(OD)	mm	20-110mm
2	Wall thickness	/	as per customer's request
3	Mould material	/	40Cr
4	Material of the calibration Bushing	/	Stannum Bronze copper

1 set of Vacuum Calibration and cooling tank

NO	Description	Unit	Remark
automatic water level control electric cabinet with water-proof protection  forceful concentrated spraying water cooling with good cooling effect vacuum pump and water pump adopts intelligent pump with self protection function Perfect pipeline design can keep nozzle unblocked
Function: calibrate the outer diameters and cooling pipe primarily
1	Length of the tank	mm	6000
2	Material of water tank		stainless steel, SUS304
3	Sizing bushing material		Stannum-bronze
4	Cooling Mode		Spray-pouring cooling
5	Pouring areas		4
6	Water Pump Power	KW	1.5kw×2sets
7	Vacuum Pump Power	KW	4kw×1set
8	Vacuum Degree	Mpa	-0.03-0.05
9	Motion Range of Forward and backward	mm	±600, motor drive
10	Up-down Adjusting Range	mm	±50, by manual

7. 1 set of water cooling tank

NO		Description	Unit	Remark
1	Water tank length		mm	6000
2	Material of water tank		/	Stainless steel, SUS304
3	Cooling mode		/	Spray-pouring cooling
4	Water pump power		Kw	1.5kw×1set
5	Height adjusting		/	±50mm by manual

8.1 set of Hauling off Machine

NO	Description	Unit	Remark
Pneumatic clamping, variable frequency speed adjusting adopt famous brand cylinder
Function: haul off PE pipe stably and synchronal with extruder speed
1	Available pedrail length	mm	1400
2	Clamping  Mode		Pneumatically
3	Speed Adjusting Mode		Frequency Conversion
4	Hauling Motor Power	KW	1.5kw*2set
5	Hauling Speed	m/min	0.5~8

1 set of meter counting cutter

NO	Description	Unit	Remark
PLC control,automatic dust free cutting, with meter counting function Saw blade adopts carbide blade
Function: cut HDPE pipe in fixed length
1	Cutter type		Automatic meter counting cutter
2	Suitable cutting pipe diameter		20-110mm
3	Cutting speed		Synchronization, automatic cut in fixed length
4	Motor power	KW	2.2
5	Material of Cutting Saw		Alloy steel
6	Clamping Mode		Pneumatically Drive
7	Cutting Control		PLC control
8	Maximum cutting thickness	mm	18
9	Suitable cutting speed	m/min	12

11. 1 set of stacker

Item	Description	Unit	Remarks
1	Length	mm	6000
2	Discharge	/	Pneumatic
Note : if you need PE pipe winder ,then please advise us

Tech Features & Advantages
 

1. High performance extruder with special screw structure, good plasticization and low energy consumption;
2. Extrusion head with spiral structure, make sure the melt inside distributed evenly to achieve best plasticization;
3. Calibrator design with water ring which is easy to clean, and to achieve best cooling and fastest forming;
4. Advanced pipe line layout design and adjustable spray angle for better cooling effect;
5. Various kinds of haul-off unit meets requirements for different pipe size and different speed requirement;
6. No-dust cutter serves with Servo drive, which ensure accurate cutting of pipes.