Prestressed Plastic Corrugated Pipe Production Equipment
1. Overview
Our prestressed plastic corrugated pipe production equipment is designed for manufacturing high-quality corrugated pipes with diameters ranging from 40mm to 140mm. This fully automated production line integrates advanced extrusion, forming, tensioning, cutting, and stacking technologies to ensure efficiency, precision, and durability.
With over 20 years of experience in equipment manufacturing, our company has developed a mature and stable production system. Our machines are equipped with Siemens and Omron electrical components, ensuring reliable performance and long-term operation. We provide customers with high-quality, cost-effective solutions tailored to various industrial applications.
2. Key Components of the Production Line
The prestressed plastic corrugated pipe production line consists of several critical components, each playing a vital role in the manufacturing process:
2.1 Extruder
The extruder is the core component responsible for melting and shaping raw plastic materials (such as HDPE, PP, or PVC) into a continuous pipe profile. Key features include:
- High-efficiency screw design for uniform melting and extrusion.
- Precision temperature control system to maintain optimal processing conditions.
- Energy-saving motor to reduce power consumption while maintaining high output.
2.2 Forming Machine
The forming machine shapes the extruded plastic into corrugated pipes using vacuum cooling and pressure molding. Its advantages include:
- Multi-stage vacuum forming system to ensure precise pipe geometry.
- Adjustable mold system for quick diameter changes (40mm-140mm).
- Stable cooling system to prevent deformation and improve product consistency.
2.3 Molds
Our molds are made from high-grade alloy steel, ensuring durability and precision. They are designed for:
- Quick replacement to minimize downtime during production changes.
- Long service life due to wear-resistant materials and heat treatment.
- Smooth surface finish to enhance pipe quality.
2.4 Tensioning Machine
The tensioning machine ensures uniform pipe thickness and structural integrity by applying controlled tension during production. Features include:
- Automatic speed adjustment to match extrusion and forming speeds.
- Precision tension control to prevent stretching or deformation.
- Synchronized operation with other components for seamless production.
2.5 Cutting Machine
The cutting machine trims corrugated pipes to the desired length with high accuracy. Its key functions are:
- Programmable length control for customized pipe sizes.
- High-speed servo cutting for clean, burr-free edges.
- Automatic waste removal to maintain a clean working environment.
2.6 Stacking Machine
The stacking machine organizes finished pipes for packaging and transportation. Benefits include:
- Automatic counting and alignment for efficient bundling.
- Adjustable stacking height to suit different storage needs.
- Gentle handling to prevent pipe damage.
3. Technical Specifications
| Parameter |
Specification |
| Pipe Diameter Range |
40mm - 140mm |
| Production Speed |
Adjustable, up to 15 m/min |
| Total Equipment Length |
20 meters |
| Electrical System |
Siemens & Omron PLC control |
| Power Supply |
380V, 50Hz (customizable) |
| Raw Materials |
HDPE, PP, PVC, etc. |
| Automation Level |
Fully automatic with touchscreen interface |
4. Advantages of Our Equipment
4.1 High Efficiency & Automation
- The entire production process is automated, reducing labor costs and human error.
- Advanced PLC control ensures smooth coordination between different machine sections.
4.2 Superior Product Quality
- Uniform wall thickness and precise corrugation improve pipe strength and durability.
- Stable extrusion and forming processes minimize defects.
4.3 Energy Saving & Cost-Effective
- Optimized motor and heating systems reduce power consumption.
- Durable components lower maintenance costs.
4.4 Easy Operation & Maintenance
- User-friendly interface with real-time monitoring.
- Modular design simplifies troubleshooting and part replacement.
5. Applications of Corrugated Pipes
Our prestressed plastic corrugated pipes are widely used in:
- Drainage systems (municipal, agricultural, and industrial).
- Cable protection (electrical and telecommunication conduits).
- Road and construction projects (for underground piping).
- Sewage and wastewater management.
6. Why Choose Our Equipment?
- 20+ Years of Experience: Proven technology with reliable performance.
- Competitive Pricing: High-quality machines at affordable rates.
- Comprehensive Support: Installation, training, and after-sales service.
- Custom Solutions: Adjustable configurations to meet specific requirements.
7. Conclusion
Our prestressed plastic corrugated pipe production line offers high efficiency, precision, and durability, making it an ideal choice for manufacturers worldwide. With Siemens and Omron automation, robust construction, and flexible production capabilities, our equipment ensures consistent quality and long-term profitability.
For more details, please contact us for a customized solution!
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